In March 1986 a research borehole of the Salton Sea
Scientific Drilling Project reached a depth of 3,220 m in
the Salton Sea geothermal system of Southern
California as part of the first major research drilling
project of the U.S. Continental Scientific Drilling Program
(Elders and Sass, 1988). The principal goals of the
SSSDP were to investigate the physical and chemical
processes of a high-temperature, high salinity,
magmatically driven, hydrothermal system at depths
approximately twice as deep as the usual existing
production wells in that geothermal field.
In mining exploration and in scientific drilling in the
oceans continuous core drilling is the norm. However
based on the advice of a drilling consultant the idea of
continuously coring the SSSDP borehole was
abandoned because of the difficulties expected at the
high temperatures anticipated (Ross and Forsgren,
1992). Instead it was decided to follow standard oilfield
practice and use rotary drilling but to attempt to core
about 10% of the drilled depth: 1 million USD of the
budget was assigned to that task. Plans called for
setting aside 250 hours of rig time for logging and
downhole fluid sampling, but, because of the difficulties
experienced, these tasks actually required 487 hours. A
broad suite of geophysical logs was obtained from the
upper part of the borehole, but at depths where
formation temperatures exceeded 300°C, the inability
to cool the borehole sufficiently severely limited the
logging program (Paillet and Morin, 1988). The demands
of the logging program required that the amount of
coring be reduced and, when the borehole reached final
depth, only 224 m (or 7%) of the borehole had been
cored (Ross and Forsgren, 1992).
The borehole encountered temperatures of up to 360°C
and produced metal-rich, alkali-chloride brines
containing up to 25 wt% of total dissolved solids. The
rocks penetrated exhibited a progressive transition from
unconsolidated lacustrine and deltaic sediments to
hornfelses, with lower amphibolite facies mineralogy,
with locally abundant ore minerals. A key finding from
study of the cores, with implications for commercial
development of the resource, was that at shallower
levels permeability is controlled by secondary porosity
formed by the incongruent dissolution of carbonate
cement in sandstones. With increasing temperatures
this porosity is destroyed in hornfelsed sediments
where permeability is entirely dominated by partially
mineralized fractures. Flow tests of the deeper part of
the borehole yielded flow rates of up to 370,000 kg/h at
250psig (1,724 kPa or ~17bar) wellhead pressure,
sufficient to provide enough steam to generate at least
12 MWe, thus demonstrating the commercial potential
of the deeper reservoir.
Even although the cores recovered were limited, they
made possible pioneering studies of petrophysical
properties, sedimentary and evaporitic facies analysis,
resolution of the source of the dissolved salts,
evaluation of structural relationships, identification of
igneous-intrusive units, resolution of mineral-
paragenesis, and of vein-deposition sequences related
to emplacement of ore-bodies. Detailed petrography
and isotope analyses of the cores permitted
identification of the sources of sulphur in the ore
mineralization. Two distinct types of vein mineralization
could be seen in the cores, (a) an earlier a carbonate +
sulphide (sphalerite, galena, chalcopyrite, pyrite,
pyrrhotite) + epidote assemblage, and (b) a later
epidote + hematite + anhydrite + sulphide + quartz
assemblage. The type (a) veins appear to be older and
the deeper production is associated with type (b)
veins. Laboratory petrophysical measurements of
porosity, density, and P-wave velocity improved
calibration and interpretation of downhole and surface
geophysics (Elders and Sass, 1988).
The IDDP
The aim of the IDDP is to explore the potential of
producing supercritical hydrothermal fluids as an energy
source (Fridleifsson and Elders, 2005). Superheated
steam produced from a fluid initially in the supercritical
state will have a higher enthalpy than steam produced
from an initially two-phase system, but, in addition,
large changes in physical properties of fluids occur near
the critical point. Orders of magnitude increases in the
ratio of buoyancy forces to viscous forces occur that can
lead to very high and fluctuating rates of mass and
energy transport. Similarly, because of major changes in
the solubility of minerals above and below the critical
state, supercritical phenomena play a major role in high
temperature water/rock reaction and the transport of
dissolved metals (Fournier, 1999). Hitherto, study of
such supercritical phenomena has been restricted to
either small-scale laboratory experiments or to
investigations of “fossil” supercritical systems exposed
in mines and outcrops. Furthermore mathematical
modelling of the physics and chemistry of supercritical
fluids is hampered by a lack of a reliable thermodynamic
database over the range of temperatures and
pressures of the supercritical state, particularly for
saline fluid compositions.
Drilling to produce supercritical fluids at depths of 4-5
km and temperatures of 500-600°C is, with one
exception, almost unprecedented in the worldwide
geothermal industry. The only precedent was another
example of collaboration between government, industry
and the scientific community that also aimed to extend
conventional geothermal resource investigations into
new regimes of temperature and make direct
observations and sample the processes that couple
magmatic and hydrothermal processes. That project,
funded by the Agency of Industrial Science and
Technology (AIST) of Japan, and involving scientists and
engineers of the New Energy and Industrial Technology
Organization (NEDO – a government agency), the Japan
Metals and Chemicals Co., and university scientists was
a 3.7 km deep exploratory core hole at Kakkonda, in the
Hachimanti Geothermal Field, Iwate Prefecture, Japan
(Muraoka, et al., 1998). This well penetrated an entire
shallow hydrothermal convection zone, an entire
contact metamorphic aureole, and part of a neo-granitic
pluton (tonalite with a K-Ar age of 0.19 Ma), a cooling
granitic intrusion that is the heat source for the
hydrothermal system. The shallow hydrothermal system
is developed in Holocene to Miocene volcanic and
intrusive andesitic rocks and shows a boiling point
controlled temperature profile down to 3100 m depth,
where a 380°C temperature occurs. At that depth and
temperature, a transition from brittle to ductile
conditions was observed and the temperature gradient
became conductive. Temperatures reached >500°C at
3729 m (Muraoka, et al. 1998). At the bottom of the
borehole the permeability was very low and the
borehole was subject to plastic deformation. For this
reason the drill hole was completed as a production well
in the shallow hydrothermal system. The Kakkonda
deep borehole represented a number of firsts that
extended the range of geothermal investigations
worldwide. The bottom hole temperature of >500°C is
the highest so far measured in any drilling project,
except for the rare occasions when still-molten lavas
have been drilled at about 100 m depth. The borehole
at Kakkonda reached temperatures higher than the
boiling point depth curve and entered a subsolidus
cooling pluton. It was also the first geothermal well to
penetrate the brittle-ductile transition (Muraoka, et al.
1998). It is theorized that, in very high-temperature
geothermal systems, the main constraint on the
maximum depth of hydrothermal convection is the
control on permeability exerted by the transition from
brittle to ductile behaviour (Fournier 1999).
History of the Drilling Plan Adopted by IDDP
Given this background, from the outset, the IDDP,
recognized that the success would involve solving
difficult technical and scientific problems and welcomed
the inclusion of basic scientific studies. The project
invited participation from the international scientific
community (Fridleifsson and Albertsson, 2000). The first
concern was to decide how best to drill into, test and
study supercritical geothermal reservoirs in Iceland.
Two international workshops in 2002 funded by the
International Continental Scientific Drilling Program
(ICDP) were held. The workshop, held in March 2002
brought together more than 50 international experts to
develop the optimum strategy of meeting the difficult
technical challenges of drilling and sampling wells to
depths of up to 5 km with temperatures of >450°C.
The workshop led to a clearer definition of the range of
conditions likely to be encountered and developed the
guidelines for planning drilling and sampling.
The drilling workshop considered different options for
obtaining cores in a high-temperature geothermal
production well. Fruitful discussions were held among
panel participants with a diversity of experience in
drilling in countries and different environments, and with
representatives of organizations that have developed
different approaches to drilling and coring. The
workshop considered four options for obtaining cores in
two different sizes of production wells, A and B. Well
profile A has a 9 5/8 inch production casing to 3500 m,
whereas Well profile B has a 9 5/8 inch casing to 2400
m with a 7 inch production casing to 3500 m. The upper
part of Profile B (to 2400 m) is the design currently used
in standard production wells used in the geothermal
fields of the Reykjanes Peninsula in Iceland. The two
different options for coring considered were continuous
wireline coring and spot coring. It was estimated that
drilling, coring and reaming to a nominal depth of 5000
m would take about 250 days. The preferred plan
suggested was to use a wireline coring system
attached to the platform of a conventional rotary rig to
continuously core the well in two stages, the first down
to 3.5 km depth, followed by reaming, and then
continuous coring to the supercritical zone expected
beyond that depth.
The second workshop held in October 2002 brought
together approximately seventy international experts
on geothermal systems. It continued the discussion on
technical issues of drilling into and sampling supercritical
geothermal reservoirs. In addition, panels were held on
studies of geology, fluid chemistry and reservoir
properties. There was a strong agreement that there
was a crucial need for drill cores. Studies of fossil
supercritical geothermal systems exposed in mines and
outcrops, that formed in similar environments to those
expected in Iceland, indicate that supercritical fluids
have pervaded every cubic centimetre of their basaltic
host rocks. It is not known if this occurs by diffusion
from spaced-out fractures, or by microfracturing and
fluid advection on a sub-millimetre scale. Core samples
from deep wells will give first-hand look at the process.
Similarly, the thermodynamics of supercritical solutes is
poorly known, as the transition from sub- to
supercritical conditions at the magma-hydrothermal
interface is accompanied by substantial changes in the
physical-chemical characteristics of the reservoir fluids.
The paired samples of fluids and rocks from the IDDP
well will be extremely valuable for testing and improving
numerical models of reservoir properties, of fluid-rock
reactions, and of controls on the compositions of both
fluids and minerals under supercritical conditions. This
requires obtaining as much core as possible in and near
the supercritical transition. Study of the coupling of the
chemical and mineral alteration, fracture propagation,
pressure solution, and fluid flow will be based on
analysis of data on mineral chemistry, isotopes,
geothermometry, and fracture geometry. The costs of
the many man years of laboratory studies and
interpretation are a major contribution by the scientific
team to the IDDP. Similarly the science program is
contributing more than 3.6 million USD to the coring
program. More than half the IDDP science projects
proposed by the science team would be impossible or
severely compromised without drill core. Coring is a part
of all major scientific drilling projects today. The
philosophy is that utilization of core will increase as
science progresses in the future and cores constitute a
robust archival record.
There are also practical reasons for coring. Nowadays,
the usual practice in Iceland is to drill with downhole
motors, for their high rate of penetration, and this
produces very fine-grained drill cuttings. Irrespective of
the cutting size, unravelling the nature and chronology
of fracture failure and vein in-filling and detection of time
serial fracture events and determination of constitutive
rock properties is impossible without drill cores. Similarly
understanding the nature and formation of permeability
requires study of cores. Measurements of mechanical
and thermal properties of core as a function of
temperature are necessary to quantify processes
related to brittle-ductile behaviour. The permeability and
thermal diffusivity of fractured and intact, fresh and
altered, basalt comprise essential baseline information
for fluid circulation models. Furthermore, as indicated
above lost circulation during drilling, which is common in
highly permeable zones in Iceland, would prevent
recovery of drill cuttings. Similarly the use of borehole
televiewers and most other logging tools is impossible
because of high temperatures. Furthermore, recognizing
when the supercritical conditions are reached during
drilling will best be done by studying mineral
assemblages and fluid inclusions in cores as they are
recovered.
However, the estimated costs of continuous coring
followed by reaming to the diameter of the well to
production size escalated considerably at that time.
Because continuous coring is slower and therefore more
expensive than conventional drilling, a compromise was
proposed and adopted to reserve continuous coring for
the supercritical zone below 3.5 km depth and to take
only spot cores in the upper part of the well.
These recommendations were reviewed and refined in
the two year long feasibility study funded by Deep
Vision (Fridleifsson et al., 2003). Meanwhile the science
team has obtained awards of 3 million USD from the US
National Science Foundation, and 1.5 million USD from
the ICDP to obtain drill cores and data for scientific
studies as part of the IDDP. Given the extremely
competitive nature of funding for science projects and
the limited budgets available, these are very large
awards. This is an indication of the global significance
of the IDDP project. In 2003 an Icelandic energy
company, a member of the IDDP consortium, offered
one of its planned exploratory wells on the Reykjanes
peninsula, in southern Iceland, to the IDDP for
deepening. This well reached 3.1 km in February 2005,
and research on the downhole samples began.
Unfortunately the well became plugged during a flow
test and was abandoned in February 2006 after
attempts to recondition it failed. This led to the IDDP
deciding to move the site for the first deep borehole to
Krafla, near the northern end of the central rift zone of
Iceland, within a volcanic caldera that has had recent
volcanic activity. The Krafla geothermal system has
higher temperature gradients than at Reykjanes. The
drill site chosen is near an existing well that
encountered 340°C at only 2.5 km depth. Drilling is
expected to occur in 2008.
An informational workshop concerning the IDDP was
held in Reykjavik in March 2007 to review the current
situation, to reconsider goals and plans in view of new
circumstances, and to make recommendations. It
became apparent that there was increased interest in
the IDDP on the part of the Icelandic energy industry. It
now seems likely that in the next few years deep (> 3.5
km) exploratory boreholes will be drilled in each of three
major geothermal fields in Iceland. Because deep drilling
plans are furthest along at Krafla, it was decided to
focus on that field first.
However a prime concern is the recent even larger
escalation of cost estimates for drilling, coring, fluid
sampling and testing of a deep geothermal well. As
indicated above, continuous coring is much more
preferable in terms of characterizing the nature of the
resource. However Icelandic drilling engineers had
serious reservations about the performance of a
wireline coring system at high-temperatures and raised
questions about the difficulty of cooling the bottomhole
assembly in a narrow diameter corehole. Another
concern is the cost of changing drilling rigs necessary for
the different tasks of rotary and core drilling and the
difficulty and cost of reaming the corehole to production
size. Continuous coring is inherently more expensive
than rotary drilling and there is limited experience of
continuous coring at very high temperatures. It is likely
that these issues can only be addressed by actual
experience in continuous coring at high temperature.
Given the present circumstances, unless in the
immediate future a technically and fiscally viable option
for continuous coring can be found by 2008, the
principal investigators reluctantly concluded early in
June 2007 that the first deep IDDP well, should be
rotary drilled to target depth (4.5 km) while taking a
reasonable number of spot cores, depending on the
budgetary constraints. Depending on the temperature
gradient the supercritical conditions may be
encountered at less than 4.5 km depth. In the future,
based on the knowledge that will be gained from study
of these deep wells, the IDDP should seek funds for
continuous coring through the supercritical zone in a
geothermal system in Iceland.
The economic potential for developing deep high-
temperature geothermal resources in Europe has not
yet been thoroughly assessed. However the potential
for making a major contribution of sustainable energy in
the region may be very large, not only in Iceland and
Italy, but also in the Azores, Canaries, Turkey, Greece,
Guadeloupe, Russia, and elsewhere (Elders, 2007). Our
limited knowledge of the nature of such geothermal
systems is a handicap in exploring for and developing
these deep unconventional geothermal resources
(DUGR’s). Given the present state of our knowledge, it
is therefore desirable to carry out detailed scientific
investigations of different classes of high-temperature
systems and the study of drill cores is an essential part
of such studies. Hence the plea to the ENGINE drilling
community for advice on improving the technology and
economics of both spot core drilling, and of continuous
wireline coring at high temperatures.
References
Elders, W.A., 2007, “Development of Deep
Unconventional Geothermal Resources (DUGR’s) in
Iceland and their Potential Application Elsewhere in
Europe.” Workshop on Exploring High Temperature
Reservoirs; New Challenges for Geothermal Energy of
ENGINE(Enhanced Geothermal innovative Network for
Europe). 1-4 April 2007, Volterra, Italy.
Elders, W. A. and Sass, J. H., 1988. "The Salton Sea
Scientific Drilling Project." J. Geophysical Research,
93 :12953-12968.
Fournier R.O. 1999. Hydrothermal processes related to
movement of fluid from plastic into brittle rock in the
magmatic-epithermal environment. Economic Geology
94: 1193-1211.
Paillet, F.L., and Morin, R.H. 1988, “Analysis of
geophysical well logs obtained from the State 2-14
borehole, Salton Sea Geothermal Area, California.” J.
Geophysical Research, 93:, 12981-12994.
Fridleifsson, G. O., Ármannsson, H., Árnason, K.,
Bjarnason, I.Th., and Gíslason, G. 2003 Part I:
Geosciences and Site Selection, 104 p. In: Iceland Deep
Drilling Project, Feasibility Report, ed. G.O. Fridleifsson.
Orkustofnun Report OS-2003-007.
Fridleifsson, G.O., Albertsson, A., 2000. “Deep
geothermal drilling at Reykjanes Ridge: opportunity for
an international collaboration. In: Proceedings of the
World Geothermal Congress, Japan, pp.3701-3706.
Fridleifsson, G.O. and Elders, W.A, 2005, "The Iceland
Deep Drilling Project: a Search for Deep Unconventional
Geothermal Resources." Geothermics, 34: 269-285.
Muraoka H., Uchida T., Sasada M., Mashiko Y., Akaku K.,
Sasaki M., Yasukawa K., Miyazaki S., Doi N., Saito S.,
Sato K., Tanaka S. 1998, “Deep geothermal resources
survey program: igneous, metamorphic and
hydrothermal processes in a well encountering 500 oC
at 3729 m depth, Kakkonda, Japan”. Geothermics 27:
507-534.
Ross, H.P. and Forsgren C.K. (editors) 1992 “Salton Sea
Scientific Drilling Project: A summary of drilling and
engineering activities and scientific results”. Final report
DOE/CE-12429-H1. prepared for the U.S. Department of
Energy, contract No. DE-AC07-90ID12429, pp185.
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